Products Description
Need a corrosion-resistant, high-purity filter element for aggressive chemical or pharmaceutical applications?
Guanjiang's Ti07 Filter Element is a high-performance titanium-based filter component manufactured through specialized powder sintering technology. Using medical-grade titanium powder, it undergoes precise grading, mold forming, and vacuum sintering to create a stable porous structure with uniform pore distribution. Featuring a symmetrical three-dimensional network structure with filtration precision from 0.1 to 50 microns, it offers excellent biocompatibility and corrosion resistance — ideal for applications requiring high purity and sterile conditions.
Key Advantages
Exceptional resistance to chlorides, seawater, and various acidic/alkaline media. Withstands corrosive environments where stainless steel filters fail.
Maintains structural integrity at temperatures up to 300°C. Suitable for steam sterilization and high-temperature processes. Minimal thermal expansion ensures stable performance.
High compressive strength (≥3 MPa) prevents structural collapse. Withstands significant pressure differentials during operation. Durable construction ensures long service life.
100% titanium eliminates contamination risks. Meets FDA and USP Class VI standards for pharmaceutical use. No media migration or particle shedding.
Regenerable through multiple cleaning cycles — backflushing, ultrasonic cleaning, or chemical regeneration. Service life 2-3 times longer than conventional elements.
Reduced replacement frequency lowers maintenance costs. Long-term economic benefits despite higher initial investment.
Symmetrical three-dimensional network structure with 0.1-50μm filtration precision — consistent, reliable performance.
Technical Specifications
| Parameter | Specification |
|---|---|
| MaterialNon | Medical-grade titanium powder (Grade 1 / Grade 2)Non |
| Filtration PrecisionNon | 0.1 ~ 50 μm (customizable)Non |
| Pore StructureNon | Symmetrical three-dimensional network with uniform distributionNon |
| Maximum Operating TemperatureNon | 300°C (inert atmosphere) / 250°C (oxidative)Non |
| Compressive StrengthNon | ≥ 3 MPaNon |
| PorosityNon | 30% ~ 45% (controllable)Non |
| DimensionsNon | Customizable (disc, tube, or custom shapes)Non |
| ComplianceNon | FDA, USP Class VI, biocompatibleNon |
Manufacturing Process:
Medical-grade titanium powder → Precise particle grading → Mold forming → Vacuum sintering → Surface treatment → Quality inspection.
This specialized powder sintering technology creates a stable porous structure with uniform pore distribution and high mechanical strength.
Applications
| Industry | Typical Applications |
|---|---|
| PharmaceuticalNon | Fermentation air filtration, sterile gas filtration, solvent filtration, API purificationNon |
| Chemical ProcessingNon | Acid filtration, catalyst recovery, solvent purification, aggressive chemical handlingNon |
| Food & BeverageNon | Carbonated beverage filtration, brewing process filtration, edible oil polishingNon |
| ElectronicsNon | High-purity chemical filtration, process gas purification, semiconductor manufacturingNon |
| MarineNon | Seawater filtration, offshore platform systems, desalination pre-filtrationNon |
Frequently Asked Questions
Q1: What makes titanium filter elements better than stainless steel filters?
A: Titanium offers superior corrosion resistance — especially against chlorides, seawater, and acidic media where stainless steel (304/316L) can pit or crack. Titanium is also biocompatible (no nickel leaching), lighter (60% density of steel), and maintains strength at higher temperatures. For aggressive chemical or pharmaceutical applications, titanium is the preferred material.
Q2: How do you clean and regenerate the Ti07 filter element?
A: The filter can be regenerated through multiple methods: Backflushing (reverse flow of clean fluid), Ultrasonic cleaning (in suitable solvent), or Chemical regeneration (dissolving trapped particles). Proper regeneration can extend service life 2-3 times longer than disposable filter elements. Always follow our recommended cleaning protocols for your specific application.
Q3: What filtration precision can be achieved?
A: The Ti07 filter element offers filtration precision from 0.1 to 50 microns, depending on the titanium powder grading and sintering parameters. We can customize the pore size to your specific retention requirements. Contact us with your target particle size for a recommendation.
Q4: Is the Ti07 filter element suitable for steam sterilization?
A: Yes. The filter maintains structural integrity at temperatures up to 300°C, making it fully compatible with steam sterilization (autoclaving) and SIP (Steam-in-Place) processes. This is critical for pharmaceutical and biotech applications requiring sterile conditions.
Q5: What shapes and sizes are available?
A: Standard shapes include discs, tubes, and cartridges. Custom shapes can be manufactured to your specifications. Standard tube diameters: 10mm ~ 200mm. Standard lengths: 100mm ~ 1000mm. Disc diameters: 10mm ~ 500mm. Contact us for custom requirements.
Need a high-purity, corrosion-resistant titanium filter element for your demanding application?
Request a Quote → Download Datasheet (PDF)* Please provide your required filtration precision (μm), dimensions, operating temperature, and chemical compatibility requirements for a fast, accurate quotation.
